Paper Key : IRJ************887
Author: Hawabi Shaikh
Date Published: 05 Apr 2025
Abstract
This paper presents the design and construction of a blacksmith furnace using a combination of sustainable materials, including cement, sand, aggregate, ceramic tiles, fly ash, and glass. The furnace is designed to achieve high temperatures, efficient fuel consumption, and optimal heat transfer, while minimizing environmental impact. The construction process involves the use of locally sourced materials, reducing transportation emissions and supporting local economies. The ceramic tiles with refractory properties and cement provide excellent thermal insulation, while the fly ash and glass aggregates enhance the furnace's thermal mass and durability. Experimental testing of the furnace demonstrates its ability to achieve temperatures exceeding 600C, with a fuel efficiency. The results of this study provide a novel approach to designing and constructing sustainable blacksmith furnaces, with potential applications in metalworking industries and rural development.